• Categories:Industry News
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• Time of issue:2021-07-21
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(Summary description)1. How to do the daily maintenance of equipment

The prerequisite and foundation for the use of industrial equipment is the daily maintenance and maintenance of the equipment. During the long-term use of the equipment in different environments (including harsh environments), mechanical parts wear, gaps increase, and coordination changes, which directly affect the original balance of the equipment. The stability, reliability, and use efficiency of the equipment will be reduced to a considerable extent, and even cause the mechanical equipment to lose its inherent basic performance and fail to operate normally. In this way, the equipment must be overhauled or replaced with new equipment, which undoubtedly increases the cost of the enterprise and affects the reasonable allocation of enterprise resources.

Therefore, it is necessary to establish a scientific and effective equipment management system, strengthen the daily management of equipment, combine theory with practice, and formulate equipment maintenance and maintenance plans scientifically and reasonably. Special personnel are responsible for and implement various systems, regulations, and plans, and do daily maintenance and maintenance work; regularly check the maintenance and maintenance conditions, and carefully record the operation and maintenance of the operation. Specifically include the following aspects:

1 Strengthen the daily maintenance of the equipment to prevent false and leaky guarantees

Maintenance work must be enforced and should be linked to the enterprise's reward and penalty system, rewarding the good and punishing the bad, and mobilizing the enthusiasm of the construction staff. Do a good job in maintenance work. Maintenance work should be started from the source to prevent substituting cultivation for maintenance.

2 Strengthen the daily inspection work of equipment

Special personnel should be arranged to conduct inspections of equipment points, and record equipment operation conditions in detail through smart handheld terminals, including equipment daily operation status, operating time, maintenance times, etc., in order to analyze and judge possible equipment failures, and timely and accurately eliminate hidden troubles.

3 The management and monitoring of equipment should be strengthened

Equipment management personnel should master the situation, understand the equipment performance, make a scientific and reasonable maintenance plan based on the performance of the equipment and the allocation of corporate resources, and manage and monitor maintenance activities and procurement activities to avoid unnecessary waste of funds.

4 Establish and improve the repair and maintenance system of mechanical equipment

Emphasize the role of equipment management and improve the data statistics system. The entry and exit status of machinery and equipment, equipment operation status, performance indicators, and repair and maintenance status should all be registered in detail, so that one machine and one book should be documented.

5 Strengthen the learning and training of machinery and equipment management personnel and maintenance personnel

Have a high sense of responsibility and professionalism in thought. In terms of technology, it is necessary not only to understand the principle, structure, and performance of the equipment, but also to quickly determine the cause of the failure, repair and eliminate the fault in time, and give full play to the performance of the equipment.

Second, the economic benefits of equipment daily maintenance

The daily maintenance of the equipment is to check the equipment, clean the components, replace the wearing parts, etc., to ensure that the equipment is maintained in normal operation.

On the surface, companies have to pay funds to maintain the daily maintenance of equipment, but from the overall situation and long-term benefits, there are the following points:

(1) Regular maintenance has simple technical requirements and low cost, while ensuring the normal operation of the equipment, reducing the wear of parts and extending the service life of the equipment, allowing the enterprise to allocate limited resources more scientifically and rationally, and at the same time achieve: The purpose of streaming and open source.

(2) The shorter the service life of the equipment, the higher the reliability, and the longer the service life, the lower the reliability. The lower the reliability, the more the mechanical equipment is prone to failure, the more serious the physical wear of the equipment, the greater the cost of repairing it. Modern machinery and equipment are capital-intensive equipment, and the equipment investment and use costs are very expensive, and the economic benefits of equipment management are urgently required. Therefore, it is necessary to reduce the physical wear of the equipment through the daily maintenance and maintenance of the equipment, and reduce the maintenance cost and other abnormal e